Quality Assurance
We go above and beyond to ensure complete confidence in our products. Our proactive approach goes beyond standard quality control, guaranteeing that your requirements are consistently met with excellence. Our rigorous processes deliver superior outcomes, keeping your satisfaction our top priority.
We Take Pride in What We Do
pateltubes prioritizes delivering high-quality products to its customers. All products undergo rigorous quality testing, following a standard inspection and testing plan for every job.
Quality Control
QC inspection begins with verifying raw materials for specification compliance. The product is inspected throughout manufacturing to ensure defect-free surface quality and dimensional accuracy.
Quality Planning
We are dedicated to process adherence through improvement plans, ensuring quality enhancement by allocating resources and facilities. This approach promotes good practices and maintains high standards at every stage.
Control of Non Conformities
This process identifies breaches from norms, assesses them, and develops corrective measures. Remedial and preventive plans are implemented, monitored for effectiveness, and consumer complaints are recorded and reviewed. The goal is continuous improvement.
TESTING EQUIPMENT
|
Machine Name |
Make |
Model |
|---|---|---|
|
Hardness Testing Machine |
Bluestar |
UTM -20 |
|
Tensile Testing Machine |
Bluestar |
VM -50 |
|
Leco Oxygen Determinator |
Leco |
LECO -400 |
|
Profile Projector |
Isomet |
DS-DRO 2M |
|
Conductivity Meter |
Techno Four |
979 |
|
Spectro Meter |
Ametek |
SPECTROMAXx LMX09 |
|
Coordinate Measuring Machine |
Mitutoyo |
CRYSTA-APEXV574 |
|
Vision Measuring Machine |
Rapid |
V4020J LX |
|
Micro OHM Meter |
Prestige Electronic |
PE 16 R |
|
Ultrasonic Testing |
Modsonic |
Einstein II DGS |
QUALITY MANAGEMENT SYSTEM
| Sr.No | Process | Check Point | Measuring Instruments | Quantum to be checked |
|---|---|---|---|---|
| 1 | Mother Tube Inspection | Dimensions | Micro Meter | Random Sampling |
| Chemical Composition | Spectro Meter | Randomly by our supplier. | ||
| Appearance | Visual Inspection | 100% | ||
| 2 | Drawing Process | Dimensions | Micro Meter | Random Sampling |
| Surface | Visual Inspection | 100% | ||
| 3 | Straightening / coiling | Dimensions | Micro Meter | Random Sampling |
| Straightness | Visual Inspection & Measurement | Random Sampling | ||
| 4 | Eddy Current Test | Surface & Internal Defects | Eddy Current Testing Equipment | 100% |
| 5 | Finish Cutting | Length | Measuring Tape | 100% |
| 6 | Pre-Inspection | Dimensions | Deburring Tools | 100% |
| Straightness | Micro Meter | 100% | ||
| Measuring Tape | 100% | |||
| 7 | Annealing | Temperature | Thermo Couple | Batch Wise |
| 8 | Dimensional Check | Outer Diameter, Wall Thickness | Micro Meter | 100% |
| Length, Straightness | Measuring Tape | 100% | ||
| 9 | Visual Inspection | Surface | Visual | 100% |
| 10 | Mechanical Properties Test | Expansion Test | UTM | Random Sampling |
| Flattening Test | UTM | Random Sampling | ||
| Hardness Strength Test | UTM | Random Sampling | ||
| Tensile Strength Test | UTM | Random Sampling | ||
| Marking & Packing | Customer’s Requirement | 100% |